Business Details
17 Years
experience
Your Trusted Digital Printing Partner in Boston
Established in 2009, Kalas Packaging has grown into a leading UK supplier of digital cartons and sleeves through strategic investment in cutting-edge technology like the HP Indigo 30000 press. Our Boston, Lincolnshire facility combines litho and digital print capabilities with in-house finishing to deliver high-quality, sustainable packaging solutions. With a focus on innovation and customer-centric service, we serve diverse sectors including horticulture, food, and cosmetics, offering customization from single designs to mass production.Our team of experts prioritizes operational flexibility and environmental responsibility, evidenced by FSC certification and a range of recyclable materials. Recognized for award-winning quality, we maintain BRC Food Hygiene approval and specialize in weather-resistant horticultural labels, anti-counterfeit solutions, and personalized packaging that drives brand engagement.
Services
Digital Cartons
Horticultural Labels
Custom Sleeves
Sustainable Packaging
Variable Data Printing
Details
- Year established: 2009
Highlights and features
- Over 15 years of experience in horticultural printing with proven dependability
- FSC-certified sustainable packaging solutions
- In-house litho and digital print capabilities for optimal efficiency
- Customizable eco-friendly packaging with recyclable materials
- Award-winning print quality recognized by industry leaders
Associations and certifications
- FSC
- BRC Global Standards
Services
Digital Carton Printing
Our digital carton printing leverages HP Indigo technology to produce high-resolution, customizable packaging with food-safe inks. Ideal for brands requiring short runs or personalized designs, this service eliminates printing plates, reduces waste, and supports rapid turnaround times. Clients benefit from limitless SKUs and BRC-certified production standards.
Horticultural Label Solutions
Specializing in durable, weather-resistant labels for plants and nursery products, our horticultural solutions use polypropylene and Kalas Horti-Board. Features include fast turnaround times, automated stripping, and lightfast inks rated Blue Wool Scale 7 for UK climate resilience. We serve major retailers with exclusive supply agreements.
Sustainable Packaging
We offer FSC-certified boards, recyclable synthetics, and compostable materials for environmentally conscious packaging. Our processes minimize waste through print-on-demand technology and low-migration inks that ensure product safety while maintaining compliance with global sustainability standards.
Variable Data Printing
This service enables personalized packaging with unique designs per unit using HP SmartStream Mosaic software. Brands can create millions of variations for campaigns like Coca-Cola's 'Share a Coke', enhancing consumer engagement through tailored artwork and anti-counterfeit security features.
Custom Sleeve Manufacturing
We produce bespoke sleeves in formats like tuck-end, crash lock, and postal styles using digital and litho methods. Options include fitments, food-safe materials, and design services with sample mock-ups. No minimum order quantities allow flexible, cost-effective production for businesses of all sizes.
People
Jonathan Padley
Managing Director
With over 15 years in digital printing, Jonathan leads Kalas Packaging's strategic growth, focusing on innovation and sustainable practices. He oversees operations and client relationships, ensuring alignment with industry-leading quality standards.
Matthew Evans
Sales Director
Matthew drives business development with expertise in packaging solutions for retail and horticultural sectors. He specializes in client consultation to deliver tailored, cost-effective printing strategies that meet evolving market demands.
Nicholas Padley
Production Manager
Nicholas manages production workflows, ensuring efficient use of litho and digital technologies. His focus on operational excellence maintains rapid turnaround times while upholding the highest quality standards for all printed products.
Carl Pybus
Key Account Manager
Carl provides dedicated support to major clients, leveraging his technical knowledge of HP Indigo systems to optimize packaging solutions. He ensures seamless communication between production and customer service teams.
Giles Elson
Office Manager
Giles coordinates administrative operations, ensuring smooth day-to-day management of resources and client inquiries. His organizational skills support the team's commitment to prompt, reliable service delivery.
Questions
What printing technologies do you use?
We utilize HP Indigo 30000 digital presses and litho printing for versatile, high-quality results.
Are your packaging solutions eco-friendly?
Yes, we offer FSC-certified, recyclable, and compostable materials for sustainable packaging.
Can you handle custom design requests?
Our team provides bespoke design services with mock-up samples before production.
Do you serve international clients?
We primarily serve the UK and Republic of Ireland with specialized courier networks.
What industries do you work with?
We specialize in horticulture, food, cosmetics, and retail packaging solutions.
