Business Details
Expertly Crafted Fantasy & Sci-Fi Miniatures in the UK
Zealot Miniatures has been crafting high-quality fantasy and sci-fi miniatures in the UK for over a decade. Our expertise combines traditional artisan techniques with cutting-edge technology, including 3D scanning, resin casting, and injection moulding. We specialise in producing detailed models using polyurethane resin, white metal, and thermoplastic materials, serving both individual collectors and commercial clients. Our commitment to precision is evident in our 12-micron accuracy 3D scanning and 13-micron accuracy 3D printing capabilities. We offer scalable manufacturing solutions from small batches to mass production, with a focus on UK-based quality control.Our team's extensive experience ensures that every miniature meets exacting standards, whether for tabletop gaming, display, or industrial prototyping. We maintain rigorous quality assurance processes, including hybrid vacuum and pressure casting methods to minimise imperfections. As an established UK manufacturer, we prioritise intellectual property protection and ethical production practices. Our services extend to custom resin formulations, including heat-resistant and flexible options, tailored to specific client requirements. With a minimum order quantity of 10 units for 3D printing and 25 for resin casting, we cater to both niche and large-scale projects.
Services
3D Printing
Resin Casting
Injection Moulding
Metal Casting
Laser Cutting
3D Scanning
Highlights and features
- Over 10 years of specialist miniature manufacturing experience
- Combines traditional craftsmanship with industry-leading 3D technology
- UK-based production with strict quality control
- Offers scalable solutions from 10-unit prototypes to mass production
- Specialises in complex geometries and detailed casting techniques
Services
3D Printing
Our 3D printing service utilises Prozen Sonic 4k printers with 35-micron XY resolution for detailed miniature production. We offer minimum orders of 10 units with 10-day turnaround for new designs. The technology allows complex geometries without mould constraints, though supports require post-processing removal.
Resin Casting
Polyurethane resin vacuum casting produces high-detail miniatures with 0.5% shrinkage tolerance. We handle batches from 25 to 2,000 units using RTV silicone moulds. Our hybrid vacuum-pressure method minimises gates while maintaining dimensional accuracy up to 300mm parts.
Injection Moulding
Thermoplastic injection moulding enables cost-effective mass production with unit costs in pennies. We support batch sizes from 500 to 5,000 units using steel-frame tools. The process offers 50mm maximum thickness and 10% lighter weight compared to resin casting.
Metal Casting
Spincast white metal production creates nostalgic, weighty miniatures using vulcanised rubber moulds. Ideal for medium runs with simpler geometries, this lead-free pewter alloy process delivers durable models with authentic 90s-era miniature characteristics.
3D Scanning
Structured light macro scanning captures objects at 12-micron accuracy for digital preservation or reproduction. We process 150+ scans per model to create OBJ/STL files, supporting applications from master backups to digital iteration templates.
Questions
What miniature materials do you offer?
We produce miniatures in resin, white metal, thermoplastic, and offer 3D printed options. Each material has different properties - resin offers finest detail, metal provides weight, and plastic enables cost-effective mass production.
Can you manufacture custom designs?
Yes, we accept custom projects from 3D sculpt consultation through to mass production. Our services include design optimisation, prototype creation, and multiple manufacturing methods for different volume requirements.
What is your minimum order quantity?
Minimum quantities vary by process: 10 units for 3D printing, 25 for resin casting, and 500 for injection moulding. We recommend discussing specific requirements to determine the most cost-effective production method.
Do you ship internationally?
We currently ship to most countries but have temporarily paused USA orders due to customs changes. Please check our website for current shipping status or contact us for alternative arrangements.
What quality standards do you maintain?
All production follows strict quality protocols including dimensional accuracy checks, material consistency testing, and finish inspections. Our UK manufacturing ensures compliance with relevant safety and environmental regulations.
